Saw this wandering around the webz and thought you would find this pretty darn cool, too!
![]() Lexus’ motto, Creating Amazing,
means ‘relentlessly pushing the boundaries of design, technology,
craftsmanship and customer care. An experience as amazing as the car
itself.” To illustrate that philosophy, Toyota’s luxury vehicle marque
has created a rather amazing automobile: an origami-inspired, full-size
rolling sculpture whose body and interior are composed of precision-cut
cardboard. The replica of a Lexus IS sedan is fully drivable as well,
though one had best check for rain in the forecast before taking it for a
spin.![]() A
whopping 1,700 individually-shaped pieces of cardboard went into the
replica Lexus IS sedan and although 3D-printing was NOT involved, plenty
of computer-aided design was required. Technicians scanned each
component’s details into a computer, which then calculated the precise
dimensions of each segment. Then it was off to a programmable laser
cutter where the sheets of cardboard were individually cut and made
ready for assembling together.![]() Not
every part of the replica Lexus is made of cardboard, mind you – a
robust steel and aluminum sub-frame hidden deep within the warren of
cardboard panels supports the electric motor required to motivate the
sculpture. Other functional non-cardboard components include door hinges
and headlights. |

The cardboard car was built for Lexus by London-based specialist companies LaserCut WORKS and Scales and Models. Lexus provided a three-dimensional digital model of their IS sedan, which company technicians then divided into working sections. Each section was then digitally rendered in slices just 10mm thick, resulting in a series of two-dimensional profiles which were precisely laser-cut from cardboard sheeting. ![]() ![]() Organizing
the many similar yet distinctly different cardboard sheets was a
project in itself; each layer was given a unique reference number to
ensure there were no errors when it came to final assembly. At this
point, the computers yielded control to their human masters – actual
people worked hands-on using water-based wood glue to attach each
cardboard sheet to its neighbor. Since every application of the glue
required 10 minutes to set, the entire assembly process took three
months to reach the finish line!![]() Though LaserCut WORKS and Scales and Models
can boast extensive experience in the design and creation of
prototypes, architectural models and bespoke commissions, constructing a
life-size drivable Lexus IS sedan from cardboard required them to push
the envelope in a number of new directions. Luckily for all concerned,
not a single paper cut was suffered by any of the participating staff. (via ©WENN.com) |
Read more at http://webecoist.momtastic.com/2015/10/13/cardboard-lexus-is-one-big-crumple-zone/2/#AvHzedKjzYHBRbXT.99
:o)


Lexus’ motto, 
A
whopping 1,700 individually-shaped pieces of cardboard went into the
replica Lexus IS sedan and although 3D-printing was NOT involved, plenty
of computer-aided design was required. Technicians scanned each
component’s details into a computer, which then calculated the precise
dimensions of each segment. Then it was off to a programmable laser
cutter where the sheets of cardboard were individually cut and made
ready for assembling together.
Not
every part of the replica Lexus is made of cardboard, mind you – a
robust steel and aluminum sub-frame hidden deep within the warren of
cardboard panels supports the electric motor required to motivate the
sculpture. Other functional non-cardboard components include door hinges
and headlights.

Organizing
the many similar yet distinctly different cardboard sheets was a
project in itself; each layer was given a unique reference number to
ensure there were no errors when it came to final assembly. At this
point, the computers yielded control to their human masters – actual
people worked hands-on using water-based wood glue to attach each
cardboard sheet to its neighbor. Since every application of the glue
required 10 minutes to set, the entire assembly process took three
months to reach the finish line!
Though
Wow! That's amazing. Thanks Chicken Mom.
ReplyDeleteBy the way, The Lexus was named after Ben Lexan who designed the 'Winged keel" for the Australian 12 meter yacht Australia II that won the Americas Cup in 1984. The first time a foreign yacht had beaten the Americans at their own game.
Didn't know that, Granny! Kudos to your team!
DeleteThe question I always have when I see such things is, "Did they REALLY have nothing more productive to do?"
ReplyDeleteAnd you can't even take it out in the rain!
DeleteThe car should be 100% recyclable.
ReplyDeleteIt's good for the environment, too!
DeleteTruly amazing!!
ReplyDeleteLove stuff like this!
DeleteDon't drive it in the rain.
ReplyDeleteTrust me on this...
=T.W.=
Or go through a puddle!
Delete